Our biggest challenge may be in making the cord part of our tin can telephone inspired piece. Here are some sources I found on making string/rope/cord yourself from various materials.
How to make a thin string/cord from sewing threads.
http://www.instructables.com/id/How-To-Make-Yo-Yo-String/
How to make a simple rope (could be modified for turning thread to string).
http://www.scoutmastercg.com/2007/05/rope_making/
Simple rope making video.
How to make string from a willow branch video.
http://www.5min.com/Video/How-to-Make-String-from-Willow-166379579
Willow branch string making instructions.
http://www.wikihow.com/Make-String-from-Natural-Sources
How to make cordage from natural plant sources.
http://violet-snow.suite101.com/how-to-make-cordage-a35134
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